Processing
Winding
Our large fleet of machines with diverse equipment for specific processes enables us to supply hard precision-wound cones for fabric or knitwear, yarn balls with optimized unwinding for high speed weaving or soft cones for polyester, nylon and viscose nylon. Currently our machinery can process from 20 to 1800 den numbering for winding or doubling with other threads.
Intermingling
Interlacing is the process that uses compressed air to increase the garment resistance, increase the amount of threads or elasticize with a single or multi-thread elastomer. Interlacing allows us to use our basic made-to-stock products or other components and create a wide range of different goods to be used as warp, weft with a mix of patterns and colors, elastic yarns for knitwear and fabric. We manage to analyze and meet any requirements in the fastest possible time.
Uptwisting
Twisting is the process that allows our yarns to change their feel and appearance, while also providing greater strength and tenacity, especially when intended for warp use or for weaves that must meet specific standards such as those required by the Martindale method. Based on requests and needs, we can offer yarns with low twist or SZ crêpe twist to balance machine processing. Thanks to the recent acquisition of Torcitura Fibre Sintetiche S.p.A., we have expanded our machinery fleet, allowing us to provide twisting services with even higher quality and faster turnaround times, relying on the extensive experience of TFS S.p.A. (<a href="http://tfsspa.com/eng" title="Torcitura" target="_blank">http://tfsspa.com/eng/</a>)
Twisting
Besides increasing the twist of a single thread, we can provide multi-thread twisting both for similar or different fibers, numbering and colors. Twisting is therefore not only a way to increase yarn thickness or resistance, but also to make creative yarns, finished or raw, to be used with subsequent over-dyeing for a two-color or matte-glossy effects.
Air Texturizing
We also offer the possibility to air-texturize both similar and different fibers and counts, even in various colors, allowing the creation of custom fancy yarns—either finished or with raw bases—suitable for later overdyeing to achieve two-tone or matte-gloss effects. In addition to classic air-texturizing, we also provide the option to create custom effects by producing real slubs using dedicated equipment, which can be configured as desired—whether long slubs or neps—with regular or random patterns.
Covering
In addition to interlacing and throwing the yarn after interlacing, we can supply spun yarns with elastomer through machines with a specific ironing table, so that the elastic base material is perfectly covered and the typical glossy look of spandex will not come out.
Dyeing
We cooperate with several well-known local dyers to provide a ready-to-ship service for dyed fibers, make lab-dips for color approval and sample dyeing of shades for the most basic to the fluo high-tech colors to meet specific requirements, like for instance the triangular symbol of the UNI EN 471 standard. Each fiber has its own dyer: we cooperate with specialized subcontractors for every different item, so that our - and your - polyester, nylon and rayon fibers, whether it is static or elastic or microfiber, will always be handled by industry experts.
